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Insulated Flat Roof — Warm Roof with White PVC Membrane

4 Macpherson St, Waverley NSW 2024, Sydney · Subcontracted warm-roof waterproofing for MY Waterproofing Sydney

Roof deck prepared — PIR insulation boards delivered and staged on site

Roof deck prepared — PIR insulation boards delivered and staged on site

The object

A residential building in Waverley, in Sydney’s eastern suburbs, undergoing roof works under scaffold. Our scope is the main flat roof, including a skylight kerb, vent penetrations and the interface with an existing solar array.

The problem we solved

The roof needed a full warm-roof build-up over occupied space: a reliable, fully welded waterproofing layer, thermal insulation for the building, and clean, long-life detailing around the skylight, vents and perimeter edges.

Our scope of works

Full warm-roof system: rigid PIR insulation boards over the prepared deck, then a white PVC sheet membrane hot-air welded throughout. Perimeter terminations on PVC-laminated metal edge trims welded directly to the sheet; skylight kerb, vent pipes and upstands wrapped and detailed with preformed corners.

Special features / difficulty

A live remedial site with multiple trades and scaffold access, an existing solar array to work around, and a high density of penetrations and kerbs for the roof area — every one hand-welded and probe-tested.

The result

In progress — insulation and field membrane are down, detailing of kerbs, penetrations and edges under way. On completion the building gets a fully welded, insulated white PVC roof.